Acid Recovery & Chemical Services
Consulting | Engineering | Construction | Treatment
Conceptual Process Design
Is your concept feasible? Is your project economical?
From a project design standpoint, let us work with you to define the scope of work on what can and cannot be done. |
Preventative Maintenance ProgramsOperation Performance, Normal? Production Quality, Normal?
Mech-Chem can create a preventative maintenance programs to ensure systems maintains efficiency and longevity. We can create and provide documented reports on component performance rate, routine part servicing and/or replacement, as well as what spare parts should be kept in inventory. Our service contracts can be serviced on an annual or semi-annual contract, depending on clients application and need of services. |
Process Hazard Analysis Report
The organization of documentation is key to keeping the operation in success.
Mech-Chem can review your process and/or design and create process hazard analysis's for documentation, operation and safety standard practices. |
Tank & Piping Inspection:
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Front-End Engineering Design
Let us start defining the details for you!
We can define a complete project from design concept to turnkey-startup and define all the components and stages needed the Front-End Engineering and Design (FEED) work. - Need Automation and Safety Controls? - Need to meet Compliance? - Need to meet a Budget? - Have a project deadline? |
Rough Order of Magnitude - Estimates
Need a Pilot System or Fully Automated System, looking for a feasible budgetary cost to get you started for funding?
Mech-Chem has years of experience and an extensive library of projects, that help us base realistic figures and time-frames for projects completion. We can provide you with Rough order-of-magnitude (ROM) estimates, that will cover roughly 2% of the scope of work with a pricing variance of -25% to +75% of the project to get you started on your budgetary estimates. |
Preliminary Estimates / Preliminary Agreements
No need to get locked into a contract!
If you have a project idea and need basic engineering assistance to develop the concept, Mech-Chem can assist with entering into a preliminary engineering agreements! We can help assist your project design while developing the stages & cost needed for total concept completion. Our preliminary cover roughly 10-40% of the scope of work with a pricing variance of -10% to +25% of the project to get you started on your budgetary estimates. |
Definitive Estimates
Cost of a project can be critical for funding or final approval.
Mech-Chem can offer Definitive Estimates that cover roughly 50-100% of the scope of work with a pricing variance of -5% to +10% of the project. We can provide cost spreadsheets, Equipment Layouts, Process Flow Diagrams (PFDs), Process and Instrumentation Drawings (P&IDs), Electrical & Control Panel Schematics, Fabrication Drawings for shop assembly along with Equipment Specifications. We'll ensure every request featured has been designed for success. |
R&D/ Pilot Systems Modular System
Testing the right results!
Mech-Chem can help assist with and support the development of R&D/Pilot Operations or Modular Scale Units. Many of filtration systems can be skid mounted, assembled and shipped from our Fabrication Shop. This helps to get you results faster by reducing installation & start-up time in the field. All modular systems come with technical support to aid in development. |
Complete System Install/Integration
You may be able to purchase or fabricate a system, but are you able to install it?
Mech-Chem will work with you during any phase of a project, we can help outline and define the needs within a new or existing system. We offer the most customizable integration services in the chemical equipment serves industry. |
Chemical Feed & Delivery Systems
Chemical feed systems designed safe & accurate!
All chemical feed and handling systems are designed with user in mind to ensure safety and accuracy of chemical handling and storage. Secondary containment and material of construction is always reviewed during design phase. |
Bulk Storage & Handling Systems
Chemical Containment: Raw, Mixed, and/or Waste
We can design, engineer, and fabricate chemical storage/bulk tank containment. Custom enclosures, truck containment and trailer storage designs are available. |
Automation & Controls
All about the bells and whistles!
Mech-Chem’s instrumentation and control systems are designed by inhouse control and programming specialists. Panel systems feature Controls, Instrumentation, and HMI/GUIs that are easy to understand with screens that show accurate graphical representation of the equipment and alert features to maximize operator safety. |
Maintenance/ Repair/ System UpgradesScheduled Routine System Checkup, Services, Cleaning & Repair
Mech-Chem offers preventive maintenance programs for all types of chemical processes, fume & ventilation systems, and wastewater treatment systems. Our staff of engineers can assist in a wide range of PM Services such as replacement parts, fabrication and/or upgrading existing equipment and instrumentation. |
Project Management
Project Development, On-Site Supervision, Contractor/Construction Collaboration
We're here to help organize and develop each stage of completing a new project, from start-up construction to plant upgrades or maintenance.
Our knowledge of completed chemical processing projects, helps to provide realistic timeline goals for future project estimates. Our group, has certified engineers that will ensure design plans are met in the field. |
Start-up, Training & Documentation"Trust is in the details!"
All our systems come with the following manuals:
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Acid Purification & Recovery
"Want to maintain acid bath life indefinitely?"
Our Acid Purification Systems use an advanced membrane separation technology known as Diffusion Dialysis to separate, recover, and purify strong acids from spent acid solutions contaminated with dissolved metals. Typically, 80-90% of the available acid is recovered in one pass through the Acid Purification System, with 70-90% of the dissolved metals removed from this process acid in the same pass through. |
Acid Filtration Systems
"If you don't want it, let's trap it!"
Filtration Systems are designed to provide mechanical separation and removal of solids and undissolved particulates from primary acid solutions, mixed acid solutions, and waste acid solutions. These mechanical separation and removal systems utilize various pieces of equipment including settling tanks, bag filters, and cartridge filters. |
Acid Separation Systems (Distillation/Evaporation)
"Separating problems, into success"
Acid evaporation and distillation systems can provide several different functions such as acid separation, concentration and purification. Distillation systems are designed for the purpose of providing fractionation of contaminated and mixed acid waste solutions to produce higher purity recovered acids (i.e. water removal, removal of trace impurities and more efficient acid separation). |
Fume & Ventilation Systems
"Specialize in handling all types of acid fumes and hazardous/corrosive streams"
Offering engineering, design, fabrication, and installation services for all air quality handling equipment & systems. Our range of services are designed to minimize a variety of airborne pollutants and regulated emissions such as acid gases, fumes, corrosive or hazardous streams, air particulates and other organic odors. All of our scrubber & ventilation air handling systems can be custom designed to fully integrate into your current facility and operating needs. |
Waste Acid & Wastewater Treatment"Increase ROI by recover, recycle & re-use"
The chemical industry is becoming more aware of the benefits of waste minimization and/or obtaining a zero discharge facility. With Engineers on staff, we can provide assistance with mass balancing to understand what exactly from your process can be recovered, recycled and/or re-used within your process, as well as what type of waste handling output is going to be generated and requires treatment. |
5N Plus Inc.
Actavis Pharmaceutical Advanced Technology Materials Airtomic AK Steel Corporation Alcoa Engineered Products Allegheny Technologies (ATI) Alta Devices American Titanium Works Argos Spa Atlantic Precision, Inc. Barnes Aerospace BorgWarner Bridgestone Metalpha USA Inc. Brush Wellman Inc. BW Design Group Cabot Corporation Caterpillar Inc. Caterpillar PPPG Plant Chromalloy Corporation |
Cimini & Associates, Inc.
Clean Harbor Environmental Services Cleanpart Colonial Metals Inc. Corning, Inc. Cuming Corporation Daisy Brand De Maximis De Nora Tech DOW Chemical DTW Systems Duracell, Inc. Fairmont Minerals GAF-ELK Corporation GE Aircraft Engines GE Aviation Systems GE Lightning Systems GE Nuclear Energy H.C. Starck, Inc. Habeeb & Associates Architects |
Halliburton Energy Services
Hamilton Sundstrand Hitchiner Honeywell Hydros Environmental Diagnostics Integrated Photonics Interplex Group IRC Technologies Limited Kayem Foods, Inc. Lacks Enterprise Inc. Latrobe Specialty Steel Lewcott Corporation MCP Specailty Metals Metal Finishing Technologies Metalor Technologies USA Micro Chem Millipore Corporation Missouri Metals Molycorp Minerals MS Company |
Newport Corporation
NRG Somerset Power Osram Sylvania Inc. PCC Airfoils PCC Structurals PGIM Tech Phillips Elmet Pioneer Metal Finishing Powerspan Corporation Pratt & Whitney Premier Technology, Inc. ProEnergy Turbine Services Protech Metal Finishing Saint-Gobain Containers, Inc Saint-Gobain Specialty Plastics Sandvik Asis Pvt.Ltd. SANHA E&C Senior Aerospace Siemens Water Technologies Siltronic Corporation |
Silvaco
Simplex Grinnell Southwest Metal Finishing SRG Global Stanley Bostitch Superior Tube Company T&T Anodizing TEL-NEXX, Inc. Texas Instruments Textron Corporation Timet Corporation Top Coat, Inc. TRB Electro Turbocam International Umicore Corporation University of Politecnica US NAVY V.H. Blackinton Valley Chrome VeruTEK Technologies, Inc. |
Vesta NanoTechnology
West Penn Testing Westinghouse Electric Company Whelen Engineering Company Wyman-Gordon Company XG Sciences, Inc. Zygo TeraOptix, Inc. |
Contact Mech-Chem today and one of our Engineers will get back to you as soon as we can!
Office: +1 (508) 528-5990
Fax: +1 (508) 528-8972 144 Main Street Norfolk, MA 02056
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"Fill out the form below to have our Engineering Department contact you back!"
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© Mech-Chem Associates, Inc. 2020
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Related Websites: www.mech-chem.com | www.acidrecovery.com | www.fumescrubber.us
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